The cement is obtained by burning
at very high temperature a mixture of calcareous and argillaceous materials.
The mixture of ingredients should be intimate and they should be in correct
proportion. The calcined product is known as clinker. A small quantity of
gypsum is added to the clinker and it is then pulverized in to very fine
powder, which is known as cement.
Among
the various types of cement, ordinary Portland cement (OPC) is by far the most
important type of cement. The OPC was classified in to three grades, namely 33
grade, 43 grade and 53 grade depending upon the strength of the cement at 28
days when tested as per IS 4031-1988. If the 28 days strength is not less than
33 N/mm2, it is called as 33-grade cement.
The chemical composition of ordinary Portland cement is tabulated below
Oxide
|
Percentage (%)
|
CaO
|
60-67
|
SiO2
|
17-25
|
Al2O3
|
S3-8
|
Fe2O3
|
0.5-6
|
MgO
|
0.1-4
|
Alkalies (K2O,
N2O)
|
0.4-1.3
|
SO3
|
1.3-3
|
Following are the important
properties of good cement, which primarily depend upon its chemical
composition, thoroughness of burning and fineness of grinding.
o
It gives strength to the masonry.
o
It is an excellent binding material.
o
It is easily workable.
o
It offers good resistance to the moisture.
o
It possesses a good plasticity.
o
It stiffens or hardens easily.
Physical Characteristics Of OPC
Types
of cement
|
33grade
|
43grade
|
53grade
|
|
Finess(m2/kg)Mm
|
225
|
225
|
225
|
|
Soundness by
|
Le chatelier (mm) max
|
10
|
10
|
10
|
Auto clave (%)max
|
0.8
|
0.8
|
0.8
|
|
Setting time
|
Initial(mts)mm
|
30
|
30
|
30
|
Final(mts)mm
|
600
|
600
|
600
|
|
Compressive strength
|
1day Mpa
|
N.S
|
N.S
|
N.S
|
3days Mpa
|
16
|
23
|
27
|
|
7days Mpa
|
22
|
33
|
37
|
|
28days Npa
|
33
|
43
|
53
|
Chemical Characteristics Of OPC
Type of cement
|
33grade
|
43grade
|
53grade
|
Lime saturation factor (%)
|
0.66Mm
1.02max
|
0.66Mm
1.02Max
|
0.8Mm
1.02max
|
Alumina iron ratio (%)Mm
|
0.66
|
0.66
|
0.66
|
Insoluble residue
(%)max
|
4
|
2
|
2
|
Magnese(%)max
|
6
|
6
|
6
|
Sulphuric anhydride
|
2.5% max when C3A is 5
|
2.5% max when C3A is 5
|
2.5% max when C3A is 5
|
3% Max when C3A is >5
|
3% Max when C3A is >5
|
3% Max when C3A is >5
|
|
Less on ignition(%)max
|
5
|
5
|
4
|
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