Friday, 20 June 2014

CEMENT PROPERTIES

The cement is obtained by burning at very high temperature a mixture of calcareous and argillaceous materials. The mixture of ingredients should be intimate and they should be in correct proportion. The calcined product is known as clinker. A small quantity of gypsum is added to the clinker and it is then pulverized in to very fine powder, which is known as cement.

          Among the various types of cement, ordinary Portland cement (OPC) is by far the most important type of cement. The OPC was classified in to three grades, namely 33 grade, 43 grade and 53 grade depending upon the strength of the cement at 28 days when tested as per IS 4031-1988. If the 28 days strength is not less than 33 N/mm2, it is called as 33-grade cement.
The chemical composition of ordinary Portland cement is tabulated below

Oxide
Percentage (%)
CaO
60-67
SiO2
17-25
Al2O3
S3-8
Fe2O3
0.5-6
MgO
0.1-4
Alkalies (K2O, N2O)
0.4-1.3
SO3
1.3-3

Following are the important properties of good cement, which primarily depend upon its chemical composition, thoroughness of burning and fineness of grinding.
o   It gives strength to the masonry.
o   It is an excellent binding material.
o   It is easily workable.
o   It offers good resistance to the moisture.
o   It possesses a good plasticity.
o   It stiffens or hardens easily.
Physical Characteristics Of OPC
Types of cement
33grade
43grade
53grade
Finess(m2/kg)Mm
225
225
225
Soundness by
Le chatelier (mm) max
10
10
10
Auto clave (%)max
0.8
0.8
0.8
Setting time
Initial(mts)mm
30
30
30
Final(mts)mm
600
600
600
Compressive strength
1day Mpa
N.S
N.S
N.S
3days Mpa
16
23
27
7days Mpa
22
33
37
28days Npa
33
43
53

Chemical Characteristics Of OPC

Type of cement
33grade
43grade
53grade
Lime saturation factor (%)
0.66Mm
1.02max
0.66Mm
1.02Max
0.8Mm
1.02max
Alumina iron ratio (%)Mm
0.66
0.66
0.66
Insoluble residue
(%)max
4
2
2
Magnese(%)max
6
6
6
Sulphuric anhydride
2.5% max when C3A is 5
2.5% max when C3A is 5
2.5% max when C3A is 5
3% Max when C3A is >5
3% Max when C3A is >5
3% Max when C3A is >5
Less on ignition(%)max
5
5
4

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