Friday, 20 June 2014

COMPRESSION TEST

Compression test
It is the main and important test. This test only decides the strength of the brick. This test was carried out by a compression testing machine for both fibrous concrete and padobe bricks. This test was carried out on the 28th days from the date of casting for fibrous concrete brick. And padobe bricks were tested after taken from the kiln. Fig.15 shows the compression test was being done. While testing the fibrous concrete brick great care must be taken, because fibrous concrete brick never failed catastrophically, it just compressed like squeezing rubber. So load was applied up to full compression. When fibrous concrete brick failed at the higher load, the structure was not fully collapsed. Only the outer faces cracked and peeled out. But padobe bricks behaved like conventional clay brick and it collapsed. So the fibrous concrete brick are having elastic behavior and less brittleness. But padobe bricks are having the physical characteristics like conventional clay brick. It is having brittleness and less elastic behavior.

          The following steps were followed for compression testing.
o   First the irregularities in the surface were removed.
o   Then the fog and other voids in the bed faces were filled with plaster of Paris to give smooth distribution of load.
o   The brick was placed printing upwards, between two 3mm thick plywood sheets. This arrangement was placed centrally on the bottom plate of the compression-testing machine.
o   Then the upper plate of the compression-testing machine was lowered down up to the brick was holded tightly without any movement.
o   Then the load was applied axially at a uniform rate
o   This load was applied till the brick break.
o   The load at the brick failed was noted.
o   Three bricks from same proportion were tested in every time.
o   And the compressive strength was calculated by this formula,
Compression strength=(load/surface area)
Compressive strength of fibrous concrete bricks
S.No
Mix
No
Load
(N)
Surface area (mm2)
Compressive strength
(N/mm2)
Average compressive strength (N/mm2)

1

M1
1
75,000
23,320
3.22

3.33
2
80,000
22,984
3.48
3
77,500
23,520
3.30

2

M2
1
55,000
22,866
2.41

2.55
2
60,000
22,826
2.63
3
60,000
23,088
2.60

3

M3
1
97,500
22,763
4.28

4.21
2
95,000
22,523
4.22
3
95,000
23,072
4.12

4

M4
1
85,000
23,088
3.68

3.62
2
85,000
23,415
3.63
3
82,500
23,310
3.54

5

M5
1
75,000
21,825
3.44

3.52
2
80,000
22,321
3.58
3
75,000
21,185
3.54

6

M6
1
92,500
23,400
3.95

3.94
2
95,000
24,062
3.94
3
92,500
23,400
3.93

7

M7
1
60,000
23,956
2.50

2.44
2
55,000
23,608
2.33
3
55,000
23,072
2.38

8

M8
1
85,000
23,625
3.60

3.65
2
87,500
23,744
3.69
3
87,500
23,850
3.67

9

M9
1
40,000
21,500
1.86

2.00
2
45,000
21,917
2.05
3
45,000
21,681
2.08

10

M10
1
65,000
24,150
2.69

2.84
2
70,000
23,850
2.94
3
70,000
24,182
2.90

Compressive strength chart

A brick that is used for construction should have compressive strength more than 3.5 N/mm2. In this above 11 bricks, only 6 type of bricks got compressive strength more than 3.5 N/mm2. And remaining 5  bricks got compressive strength less than 3.5 N/mm2.
          The following types of bricks got compressive strength more than 3.5 N/mm2 and these bricks are suitable for building construction.
o   M3
o   M4
o   M5
o   M6
o   M8 and
o   M11
          Among these 6 bricks padobe brick i.e., M11 gave more compressive strength as 6.47 N/mm2. While considering only the fibrous concrete bricks M3 gave more strength.
          The following 5 fibrous concrete bricks got compressive strength less than 3.5 N/mm2.
o   M1
o   M2
o   M7
o   M9
o   M10
          So these bricks are not suitable for construction, these 5 types of bricks were rejected.
          Even though the 5 types of fibrous concrete bricks got compressive strength more than 3.5 N/mm2, they are not suitable for load bearing walls. Because, fibrous concrete bricks are having more elastic behaviour at failure. It compresses like rubber. So at heavy load, the bricks may compress. Due to this compression the roof may be collapsed. So these fibrous concrete bricks are suitable only for non-load bearing partition walls. But the padobe bricks are not having such type of elastic behavior. So these bricks can be used for load bearing walls also.

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